Henan ZOOMLINE Machinery Co., Ltd.
Responsibility is the assurance of quality, and quality is the life of corporation. --Henan ZOOMLINE Machinery CO., Ltd
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Asphalt Machine Stationary Asphalt Mixing Plant for Airport and Highway
Product Description
ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.
Main advantages:
• Cost effective solutions for your project
• Multi-fuel burner for choose
• Environmental protection, energy saving, safe and easy to operate
• Low maintenance operation & Low energy consumption & Low emission
• Optional environmental design - sheeting and clad to customers requirements
• Rational layout, simple foundation, easy to be installed and maintenance
Bitumen supply system
- The bitumen tank is sturdy and durable. Bitumen tanks of different sizes and capacities are available upon request. Bitumen tanks are covered with rock wool insulation and galvanized sheets to minimize heat loss.
- The bitumen tanks is heated by a heat conduction oil to ensure the temperature of the bitumen.
Technical parameters of 40-320tph Stationary Asphalt Mixing Plant
| Items | ZAP-S40 | ZAP-S60 | ZAP-S80 | ZAP-S100 | ZAP-S120 | ZAP-S160 | ZAP-S200 | ZAP-S240 | ZAP-S320 |
| Plant Capacity | 40t/h | 60t/h | 80t/h | 100t/h | 120t/h | 160t/h | 200t/h | 240t/h | 320t/h |
| Cold Aggregate Feeding System | |||||||||
| Hopper capacity | 4 x 4.5m3 | 4 x 4.5m3 | 4 x 6.5m3 | 4 x 6.5m3 | 4 x 8m3 | 5 x 8m3 | 5 x 15m3 | 5 x 15m3 | 6 x 15m3 |
| Belt capacity | 60t/h | 80t/h | 100t/h | 120t/h | 140t/h | 180t/h | 220t/h | 280t/h | 360t/h |
| Drying System | |||||||||
| Drying drum size(mm) | 1200x5200 | 1200x5500 | 1500x6600 | 1500x6600 | 1800x8000 | 1900x9000 | 2200x9000 | 2600x9500 | 2800x10200 |
| Drying capacity | 40-60t/h | 60-70t/h | 80-100t/h | 100-120t/h | 120-140t/h | 160-180t/h | 200-220t/h | 240-260t/h | 320-360t/h |
| Burner (oil) kg/h | 70-300 | 100-400 | 60-600 | 100-1000 | 100-1000 | 140-1400 | 180-1800 | 180-1800 | 250-2500 |
| Fuel consumption (oil) | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t | 6.5-7kg/t |
| Mixing Tower | |||||||||
| Screen | 4 layer | 4 layer | 4 layer | 4 layer | 4 layer | 4/5 layer | 5 layer | 5 layer | 6 layer |
| Aggregate weighing | 3x500kg | 3x1000kg | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg | 3x3000kg | 3x3000kg | 3x5000kg |
| Bitumen weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Filler weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Mixer capacity | 500kg | 800kg | 1000kg | 1300kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Mixing cycle | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
| Dust Collecting System | |||||||||
| Bag house filtering | 200m2 | 300m2 | 430m2 | 480m2 | 550m2 | 650m2 | 700m2 | 1050m2 | 1350m2 |
| Exhaust Fan power | 18.5/22kw | 30/37kw | 45kw | 55kw | 2x45kw | 2x55kw | 2x75kw | 2 x 90kw | 2 x 110kw |
| Asphalt Temperature | 140-180 ℃ | 140-180℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ | 140-180 ℃ |
| Finished Asphalt Silo (Optional) | 30 ton | 30 ton | 30 ton | 60 ton | 100 ton | 100 ton | 100/200 ton | ||
| Total Power | -150kw | -180kw | -270kw | -300kw | -390kw | -500kw | -570kw | -640kw | -800kw |
*Plant capacity is base on standard working condition as followings:
| Atmospheric pressure | 760mmHg |
| Ambient temperature | 20℃ |
| Material passing 40mm mesh | 100% |
| Material passing 3mm mesh | 40% |
| Material passing 74µm | ≤7% |
| Aggregate temperature at discharging end of drum dryer | 160℃ |
| Density of aggregate | 1650kg/m3 |
| Specific heat of aggregate | 0.21kcal/kg℃ |
| Filler content | 5% |
| Bitumen content | 5% |
| Sand content | ≤40% |
| Max.aggregate size | ≤40mm |
| Average moisture of cold aggregates | ≤5% |
| Cycle time per batch | 45s |
| Diesel calorific value | ≥10500Kcal/kg |
| Heavy oil calorific value | ≥9850Kcal/kg |
| Nature gas calorific value | ≥8000Kcal/Nm3 |
| Coal calorific value | ≥5500Kcal/kg |
