Henan ZOOMLINE Machinery Co., Ltd.
Responsibility is the assurance of quality, and quality is the life of corporation. --Henan ZOOMLINE Machinery CO., Ltd
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LB1000 Stationary Stationary Asphalt Mixing Plant Asphalt Manufacturing Plant
Product Description
ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.
Main advantages:
• Cost effective solutions for your project
• Multi-fuel burner for choose
• Environmental protection, energy saving, safe and easy to operate
• Low maintenance operation & Low energy consumption & Low emission
• Optional environmental design - sheeting and clad to customers requirements
• Rational layout, simple foundation, easy to be installed and maintenance
Vibrating screen
- Improve vibration and amplitude to optimize the impact on the available screen.
- A wear-resistant charging system with a uniform distribution of the particle mixture.
- Wide open door for easy access, simple screen replacement and reduced downtime.
- The best combination of vibration direction and screen box inclination ensures ratio and screening efficiency.
Weighing system
- Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.
Mixing system
- The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
- The discharge process has been completely redesigned with minimal discharge time.
- The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.
- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
Technical parameters of 40-320tph Stationary Asphalt Mixing Plant
| Items | ZAP-S40 | ZAP-S60 | ZAP-S80 | ZAP-S100 | ZAP-S120 | ZAP-S160 | ZAP-S200 | ZAP-S240 | ZAP-S320 |
| Plant Capacity | 40t/h | 60t/h | 80t/h | 100t/h | 120t/h | 160t/h | 200t/h | 240t/h | 320t/h |
| Mixing Tower | |||||||||
| Screen | 4 layer | 4 layer | 4 layer | 4 layer | 4 layer | 4/5 layer | 5 layer | 5 layer | 6 layer |
| Aggregate weighing | 3x500kg | 3x1000kg | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg | 3x3000kg | 3x3000kg | 3x5000kg |
| Bitumen weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Filler weighing | 3x100kg | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg | 3x500kg | 3x500kg |
| Mixer capacity | 500kg | 800kg | 1000kg | 1300kg | 1500kg | 2000kg | 2500kg | 3000kg | 4000kg |
| Mixing cycle | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s | 45s |
*Plant capacity is base on standard working condition as followings:
| Atmospheric pressure | 760mmHg |
| Ambient temperature | 20℃ |
| Material passing 40mm mesh | 100% |
| Material passing 3mm mesh | 40% |
| Material passing 74µm | ≤7% |
| Aggregate temperature at discharging end of drum dryer | 160℃ |
| Density of aggregate | 1650kg/m3 |
| Specific heat of aggregate | 0.21kcal/kg℃ |
| Filler content | 5% |
| Bitumen content | 5% |
| Sand content | ≤40% |
| Max.aggregate size | ≤40mm |
| Average moisture of cold aggregates | ≤5% |
| Cycle time per batch | 45s |
| Diesel calorific value | ≥10500Kcal/kg |
| Heavy oil calorific value | ≥9850Kcal/kg |
| Nature gas calorific value | ≥8000Kcal/Nm3 |
| Coal calorific value | ≥5500Kcal/kg |
